Injectable Vial Dry Powder Filling Line

Precision-engineered for sterile dry powder vial filling and sealing.

Ashirvad Industries offers a fully automatic Injectable Vial Dry Powder Filling Line designed for sterile, accurate, and efficient filling of lyophilized or non-lyophilized powders into glass vials. Built as per GMP, WHO, and USFDA guidelines, our filling lines ensure a clean, contamination-free process for critical pharmaceutical products like antibiotics, hormones, vaccines, and biologicals.

This compact, modular line is ideal for high-speed dry powder filling in sterile environments and supports integration with vial washing, sterilizing, and sealing equipment.

Available Speeds:

  • 30 Vials Per Minute (VPM): Entry-level

  • 60 VPM: Medium scale production

  • 100–120 VPM: High-speed rotary filling line

Complete Line Configuration:

  1. Automatic Vial Washing Machine: Multi-stage internal and external vial washing

  2. Sterilization Tunnel / Dry Heat Sterilizer: Pyrogen removal and depyrogenation

  3. Powder Filling & Rubber Stoppering Machine: Servo-controlled filling with high accuracy

  4. Vial Cap Sealing Machine (ROPP / Flip-Off): For hermetic vial closure

  5. Vacuum / Nitrogen Flushing System: Optional for moisture-sensitive products

  6. Visual Inspection Conveyor: For final QC before labeling

  7. Labeling and Packing Conveyor: For final packaging

Key Features:

  • High-precision filling with vacuum-based or auger dosing

  • SS316L contact parts with mirror-polished finish

  • Tool-less changeover for different vial sizes (2ml to 100ml)

  • No-vial, no-fill, no-rubber-stop interlocks

  • Optional nitrogen flushing to enhance product shelf life

  • CIP/SIP system compatibility for sterile cleaning

  • PLC with HMI touch screen for real-time monitoring

Applications:

  • Antibiotic Dry Powder Injections

  • Hormonal and Protein-Based Products

  • Lyophilized Powders

  • Vaccines and Biopharmaceuticals

  • Veterinary Injectable Powders

Why Choose Ashirvad Industries?

With 20+ years of experience, Ashirvad Industries is a trusted manufacturer of injectable powder filling lines, delivering:

  • Turnkey project support design, manufacturing, installation, validation

  • Customized solutions for batch size, vial type, and dosing accuracy

  • Reliable global service and spare support

  • Exported to clients in India, Middle East, Africa, and Southeast Asia

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