Liquid Oral Syrup Processing / Manufacturing Plant

Oral Liquid Syrup Processing / Manufacturing Plant

Our Liquid Oral Manufacturing Plant (500 Liters) is a complete, GMP-compliant solution designed for the efficient and hygienic production of syrups, suspensions, and oral liquids. Engineered with precision, this plant ensures seamless processing from sugar dissolution to final storage meeting the rigorous demands of the pharmaceutical and healthcare industries.

Standard Configuration Includes:

  • 350 ℓ Sugar Dissolving Vessel – SS316 construction with efficient heating and agitation for uniform sugar syrup preparation.

  • 500 ℓ Manufacturing Vessel – Designed for blending active ingredients, flavoring agents, and preservatives under controlled conditions.

  • 500 ℓ Storage Vessel – Ideal for batch holding prior to filling, with optional jacketed design for temperature control.

  • Basket Filter – For effective primary filtration of syrup to remove coarse particles.

  • 2 HP Inline Homogenizer – Ensures smooth and uniform mixing of suspensions or emulsified liquids.

  • 0.5 HP Transfer Pump – Sanitary-grade pump for safe, contamination-free liquid transfer.

  • 8” x 6” Zero Hold Up Filter Press – For fine filtration of liquids with minimal product loss.

  • Interconnecting Pipeline – Complete SS316 pipeline with sanitary fittings as per our standard layout.

  • Electrical Control Panel – User-friendly, IP-rated panel for plant-wide control and monitoring.

  • Stainless Steel Working Platform – Ergonomic and safe access to processing vessels, built as per GMP and safety norms.

 

Key Features:

  • Hygienic design, suitable for pharmaceutical and nutraceutical applications

  • Compact footprint, efficient layout for easy operation and cleaning

  • All contact parts in SS316, non-contact in SS304

  • Integrated design for heating, mixing, filtration, and transfer

  • Optional customization available for automation, CIP/SIP, jacketed vessels, etc.

 

Applications:

Ideal for the production of:

  • Cough Syrups

  • Vitamin Tonics

  • Ayurvedic Liquid Formulations

  • Nutraceutical Syrups

  • Antacids and Suspensions

The 1000 Liters Liquid Oral / Syrup Manufacturing Plant is a complete, GMP-compliant system designed for the production of syrups, suspensions, and oral liquid formulations. Equipped with both electric and steam heating capabilities, this plant ensures flexible and energy-efficient operation suited for pharmaceutical, ayurvedic, and nutraceutical applications.

Precision-built with high-grade stainless steel, the system offers seamless integration of sugar dissolution, mixing, filtration, and storage delivering consistent product quality and hygiene.

Plant Configuration Includes:

  • 600 ℓ Sugar Dissolving Vessel
    For efficient sugar melting and pre-blending, constructed with SS316 for hygiene and durability.

  • 1000 ℓ Manufacturing Vessel
    Used for accurate blending of active ingredients and excipients with controlled temperature and mixing parameters.

  • 1000 ℓ Storage Vessel
    Final holding tank with optional jacket for temperature control, ensuring readiness for packaging.

  • Basket Filter
    Removes coarse particles for initial filtration of syrup solution.

  • 2 HP Inline Homogenizer
    Ensures uniform particle size and smooth texture in suspensions and emulsions.

  • 1 HP Transfer Pump
    Sanitary-grade pump for efficient and hygienic liquid transfer between vessels.

  • 14” x 10” Zero Hold Up Filter Press
    Provides fine filtration with minimal product retention, ideal for pharmaceuticals.

  • Interconnecting Pipeline (As per Our Standard)
    SS316 piping with tri-clover fittings for hygienic, leak-free operation.

  • Control Panel
    User-friendly panel with temperature, motor, and process control integrated for easy operation.

  • Working Platform (As per Our Standard)
    SS304 platform for safe and convenient access to all top-entry vessels, designed per GMP guidelines.

 

Key Features:

  • Dual heating system (Electric & Steam) for process flexibility

  • Modular and compact design, easy to install and operate

  • Mirror-polished internal surfaces for ease of cleaning and sanitation

  • All contact parts in SS316, non-contact in SS304

  • Suitable for cleanroom installation and regulatory compliance

 

Applications:

  • Pharmaceutical Syrups

  • Nutraceutical Tonics

  • Ayurvedic Liquid Preparations

  • Antacids, Suspensions, and Herbal Blends

  • Liquid Dietary Supplements

The 2000 Liters Liquid Oral / Syrup Manufacturing Plant is a robust, GMP-compliant system designed for high-volume production of syrups, suspensions, and oral liquids. Suitable for pharmaceutical, ayurvedic, and nutraceutical industries, this plant is equipped with dual heating options (Electric & Steam) for optimal process flexibility and energy efficiency.

Built entirely with pharmaceutical-grade stainless steel, the system ensures hygienic processing, smooth operations, and consistent product quality across large-scale batches.

Plant Configuration Includes:

  • 1200 ℓ Sugar Dissolving Vessel
    Designed for rapid and uniform sugar melting, complete with agitator and temperature controls for consistent syrup base preparation.

  • 2000 ℓ Manufacturing Vessel
    Ideal for blending active ingredients, flavoring agents, and excipients with high-shear mixing under controlled heating and vacuum conditions.

  • 2000 ℓ Storage Vessel
    Final holding tank with optional jacket and insulation, suitable for buffer storage before packaging.

  • Basket Filter
    Inline stainless steel filter for removing coarse impurities prior to fine filtration.

  • 3 HP Inline Homogenizer
    Ensures fine and uniform emulsification of liquids and suspensions with high shear force.

  • 2 HP Transfer Pump
    Sanitary centrifugal pump for transferring liquids between process stages with zero contamination risk.

  • 18” x 14” Zero Hold Up Filter Press
    Provides final-stage precision filtration with minimal hold-up volume, maintaining product yield and clarity.

  • Interconnecting Pipeline (As per Our Standard)
    SS316L pipeline with tri-clover fittings for smooth, contamination-free flow and easy cleaning.

  • Control Panel
    Centralized, user-friendly panel with controls for heating, mixing, homogenization, and transfer operations.

  • Stainless Steel Working Platform (As per Our Standard)
    Durable and ergonomic platform for safe top-access to all processing vessels, compliant with GMP safety norms.

 

Key Features:

  • Electric & Steam heating options for flexibility and energy control

  • Designed for large batch production with minimal product loss

  • All contact parts in SS316, non-contact in SS304

  • Mirror-polished inner surfaces for superior hygiene and CIP compatibility

  • Modular skid-mounted design for easy installation and integration

 

Applications:

  • Large-scale production of Cough Syrups & Tonics

  • Ayurvedic Herbal Liquid Formulations

  • Nutraceutical and Dietary Supplements

  • Antacids, Suspensions, and Oral Solutions

Want this system customized with automation or integrated CIP/SIP cleaning systems? Contact us today for a tailored solution designed to meet your specific production needs.

The 3000 Liters Liquid Oral / Syrup Manufacturing Plant is a high-capacity, GMP-compliant system designed for continuous and hygienic production of pharmaceutical, ayurvedic, and nutraceutical syrups and oral liquids. Engineered with precision and flexibility, this system supports both Electric and Steam Heating, making it ideal for high-volume production environments that demand efficiency, consistency, and regulatory compliance.

Manufactured using SS316 contact parts and optimized for large-batch processing, this plant ensures seamless integration of sugar dissolution, ingredient mixing, fine filtration, and hygienic storage before filling.

Standard Configuration Includes:

  • 1800 ℓ Sugar Dissolving Vessel
    Heavy-duty vessel for fast and uniform sugar syrup preparation, equipped with agitator and temperature control.

  • 3000 ℓ Manufacturing Vessel
    Large-capacity main vessel designed for emulsifying, blending, and homogenizing liquid formulations under controlled heat and vacuum.

  • 3000 ℓ Storage Vessel
    Final storage tank with jacket and insulation, designed for safe holding and transfer to the packaging line.

  • Basket Filter
    Primary filtration unit to eliminate coarse particles before final processing.

  • 5 HP Inline Homogenizer
    High-capacity homogenizer for consistent texture and uniform distribution of active and inactive ingredients.

  • 3 HP Transfer Pump
    Industrial-grade sanitary pump for efficient and contamination-free liquid transfer between processing stages.

  • Zero Hold Up Filter Press
    Precision fine filtration system to ensure product clarity and minimal hold-up, ideal for pharmaceuticals.

  • Interconnecting Pipeline (As per Our Standard)
    Complete SS316L pipeline system with hygienic fittings for smooth product flow and easy cleaning.

  • Electrical Control Panel
    Centralized control system with safety features, temperature regulation, and process automation compatibility.

  • Stainless Steel Working Platform (As per Our Standard)
    Safe and durable elevated platform to access top-mounted vessel openings; built as per GMP safety norms.

 

Key Features:

  • Dual heating system (Electric & Steam) for flexible operations

  • Optimized for high-volume production with batch integrity

  • Mirror-polished surfaces with crevice-free design for easy cleaning

  • Fully drainable piping and zero-hold filtration for maximum product recovery

  • Customizable with CIP/SIP systems, PLC-based automation, and validation documentation

 

Applications:

  • Large-scale pharmaceutical syrup production

  • Ayurvedic herbal tonic manufacturing

  • Nutraceutical liquid supplements

  • Oral suspensions, sugar-based and sugar-free syrups

  • Antacid and vitamin preparations

 

Looking to automate your production or expand your capacity with turnkey solutions?
Contact Ashirvad Industries today for custom configurations, export-ready documentation, and expert support.

The 5000 Liters Liquid Oral / Syrup Manufacturing Plant is an industrial-grade, fully integrated system engineered for large-scale production of pharmaceutical, ayurvedic, and nutraceutical liquid formulations. Designed to comply with cGMP and international standards, this high-capacity plant features dual heating modes (Electric & Steam) and is built with SS316L contact parts for maximum hygiene and durability.

Ideal for high-output manufacturing facilities, the system covers the full production cycle from sugar dissolution and homogenization to fine filtration and storage ensuring efficiency, cleanliness, and batch consistency.

Plant Configuration Includes:

  • 3000 ℓ Sugar Dissolving Vessel
    Large-capacity vessel with agitator and heating system for fast and uniform preparation of sugar syrup.

  • 5000 ℓ Manufacturing Vessel
    Heavy-duty vessel for emulsifying and blending ingredients under controlled temperature and vacuum, with high-shear mixing for uniform formulation.

  • 5000 ℓ Storage Vessel
    Final holding tank for ready-to-fill syrup, equipped with insulation and optional jacket for thermal regulation.

  • Basket Filter
    SS316 inline filter for initial coarse filtration to protect downstream equipment.

  • 7.5 HP Inline Homogenizer
    High-capacity homogenizer for particle size reduction and emulsification to ensure smooth, stable liquid formulations.

  • 5 HP Transfer Pump
    Sanitary centrifugal pump for efficient, contamination-free product transfer between vessels.

  • Zero Hold Up Filter Press
    Industrial-scale filter press ensuring fine filtration with minimal hold-up and maximum yield.

  • SS316 Interconnecting Pipeline (As per Our Standard)
    Complete sanitary pipeline setup with tri-clamp fittings for hygienic flow and ease of cleaning.

  • Electrical Control Panel
    Centralized and user-friendly panel for monitoring and controlling temperature, motors, and process stages. Automation-ready.

  • Stainless Steel Working Platform (As per Our Standard)
    Safe, GMP-compliant platform offering convenient top access to vessels for inspection and maintenance.

 

Key Features:

  • Designed for continuous, large-batch production

  • Electric + Steam heating system for operational flexibility

  • Hygienic construction with mirror-polished internal surfaces

  • Fully drainable system with zero product retention

  • Scalable design with automation, CIP/SIP, and PLC upgrades available

  • Suitable for cleanroom and export setups

 

Applications:

  • High-volume production of pharmaceutical syrups

  • Ayurvedic tonics, herbal extracts, and suspensions

  • Nutraceutical and dietary liquid supplements

  • Vitamin, calcium, antacid, and sugar-free oral liquids

 

Ready to scale your production with a trusted partner?
Contact Ashirvad Industries for turnkey solutions, global documentation support, and expert machinery customization.

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